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Archives for: August 2009

31/08/09



 
08:30:05 pm, by Rod Lay, English (AU)
Categories: What's New

Blog Dithering

Punters, I apologise for my dithering with these rantings. I have been fully pre - occupied with goings on at Online Central.

After 13 years at Yackandandah, I have accepted a position on the other side of the hill at Bairnsdale police station.

Cheryl and I have bought a home at what is variously called ‘Kalimna West’ or ‘Nungurner North’, which is situated around ten minutes drive from Lakes Entrance towards Bairnsdale.

The new ranch is modest at 40 acres, but is around 75% bush and has oodles character that lends itself to my pastimes. It’s around 500 metres to the Colquhoun state forest which leads to wherever via the back of whatever you want. It’s the high country, but on the other side of the hill.

I plan to continue Online Off Road Tours in a similar vein, still running favourite adventures in the North East, perhaps supplemented by the odd tour down south.

I’ve now got oodles of room for coaching events in my backyard.

Wayno and Don are happy to continue as guides and will take a bigger stake in our North East adventures.

Monty is keen to carry on as Mr Video and I can’t wait to check out the fishing footage from what is sure to be an amazing Blast to the Beach in May 2010.

You can read about it late in 2010 in Australian Trailrider, as editor Tuffy is coming along for the ride.

The Yack Charity Bash will continue as normal. It would be near impossible for us to give up what is becoming an institution. Improving on 2009 will be hard, but the growing numbers of helpers keen to improve off road riding in this part of the world means anything is possible.

Only now, instead of going ‘Yack - Lakes Entrance - Yack’, Cheryl and I will have to go ‘Lakes Entrance - Yack - Lakes Entrance - Yack - Lakes Entrance’. It was hard just typing that! Still, I’m sure the grand tour will be worth it, even if just to experience the wild terrain variation we’ll encounter.

In other news we have parted company with Harro and Rita, our back up four wheel drivers and I thank them for several years of hard work and good times.

I’ll try to continue the postings but the next few months will be full noise, as the home I’ve bought is a 70’s monster in need of renovations and a full paint is in order.

In terms of what’s important, I’m reckoning I’ll want a backhoe to build and maintain a track for us to ride on. Fancy some sandy berms? Know anything at all about backhoes? I’m with the former, need help with the latter.

See you at the beach. Stuff the bank, live the dream.

20/08/09



 
06:02:01 am, by Rod Lay, English (AU)
Categories: What's New

Paul Needs a Bung

Online frequent flyer Paul G is having trouble finding a muffler insert or ‘bung’ for his 2004 CRF250X.

The noise police busted him at the charity bash and he needs the bung to comply with their demands to quieten his bike.

In 2004, noise was an issue but not as much as it is now. When he bought the bike, the dealer took the bung out and discarded it, which was probably common practice.

So, has anyone got one they can help us with? I’ve got a feeling that all CRFX standard muffler bungs may fit all CRFX mufflers. Anyone who’s put an aftermarket pipe on their CRFX may well have one of these bungs in a dark corner of the shed somewhere.

If so, please drop me a line (e mail via the website or call me on 0407271548) so we can help brother Paul oot.

13/08/09



 
02:29:55 pm, by Rod Lay, English (AU)
Categories: What's New

Idiots Guide to Thread Repair from Wayno


Stripped threads are something that happens to us all at some time or another.

I have provided some advice on repairs and prevention.

While stripped spark plug threads are not common on late model dirt bikes, it can happen to any bike with aluminium heads.

While giving my Moto Guzzi Lemans a freshen up I decided to fix the damaged spark plug threads.

The principles are the same with any bike.

I remove both heads to do the job properly. I have heard of people doing the repair with the head in place, using grease on the tap to catch the swarf. This idea seems fraught with danger to me.

I am using a timesert kit. Helicoil also make a kit, but I believe the timeserts are far superior because they are a solid hardened steel copper coated insert.

The kit includes a stepped tap which screws into your original thread before stepping up to the new size thread which keeps it square.

Ed: This stepped tap feature is a major bonus, essentially eliminating us screwing up the alignment of the tap. This means your spark plug will continue to screw in at the angle that the manufacturer intended.

To use the tap to bore the new thread for the insert, use some lubricant to help it cut. Castrol DWF or the equivalent (CRC type stuff) is best for alloy, as in this case.

On a right handed thread, turn the tap half a turn clockwise, the back it off a little, perhaps 1/8 of a turn. Then turn it again half a turn clockwise, then back it off a little. The ‘backing off’ bit allows the swarf to clear a bit and improves the quality of your cut.

Continue this until your hole is fully re bored.

You then slide the counter boring bit over the tap which makes a small seat for the insert to lock against flush with the sealing surface.

Helicoils don’t have this feature and you can continue to wind the new insert right out the other side of the hole if you want. The timesert however has this system described above that stops the insert screwing past the top of your hole.

After selecting the correct type and length insert you simply screw it onto the insert tool and screw it into the new thread. It will tighten up on the last few threads, cold forming it tight into it’s new home.

The spark plug inserts are copper coated. Other inserts are hardened steel.

Clean all swarf away and the jobs done.


As my computer skills are not as good as my workshop skills I will send photo’s to Rod who can hopefully insert in correct order. Thanks Rod!!

I also fitted inserts to my bar clamps as the threads were damaged by a combination of using the wrong length screws for my bar risers and over tightening.

After a few minor crashes the threads got damaged which resulted in the bars coming loose and rotating forwards down a steep hill, which caused full throttle and no front brake.

The results were a flip over the bars, superman no seat gab and a big splat on some logs…Not recommended. Here’s the end result:

So I’ve fitted new inserts and longer bolts, which should prevent similar repulsive photos assaulting your eyes and brain.


To prevent damaged threads, an antisieze compound should be used on all threads which are regularly removed (shroud screws, seat bolts, spark plugs etc) and loctite should be used for all others.

The use of antisieze of any type (Nickel or Copper based) on shroud screws is essential to stop these seizing and the nut inserts rotating in your tank. Very expensive.
Axle nuts, chain tensioner bolts and many other threads can be saved and made easier to remove by following this simple practice.

Ed: I only use loctite on important stuff like brake caliper bolts, but it’s use does make sense. I did use plenty of it at Finke and Hattah last year.

However Wayne’s tip on use of antiseize is spot on, especially for the shroud bolts that attach to the tank. Check these bolts from new and add some anti - seize to prevent bursts of shed - rage.

These thread repair kits cost around $100 to $140. Extra inserts can be purchased. This might seem expensive, however you’ll get a rude shock if you take it to someone else to have done. Also, way cheaper than a new head.

They are simple to use, so don’t be scared, give it a go.

A little extra maintenance can save major kaos in the shed or worse, on the trail.

Wayno.

Ed: Good job Wayno

08/08/09



 
06:56:37 pm, by Rod Lay, English (AU)
Categories: What's New

Thanks from Wayno

Cut and pasted from an e mail he sent via the website:

Hi All,
I would just like to extend my grateful thanks to all who helped me through my recent encounter with several logs. Andrew for staying with me,Carl for his 4WD patience and words of incouragement,Rod,Don,Harro,the great Ambos and a couple of other blokes whose names have slipped my mind. Thank You.

Rods advice is very important that if in doubt,call 000.
It is imperative to be checked out by professionals and they have all the good drugs.

The cause of the accident was some dodgy workmanship on my bar risers.When i recover i will kick myself in the Butt.

As it turns out i have just been sent for more spine X rays to be sure.

I will be having 5 weeks off for body recuperation now.
See youse on the tracks Wayno.

Ed: As it turns out, he actually did break something. His back. Here’s us thinking he’s the only bloke we’ve ever seen carted off in an ambulance for a bruise. Wayne, we promise to stop circulating the story that you’ve got pea - heart - syndrome.

Instead, we’ll continue with the gay porn allegation story.

02/08/09



 
06:50:45 pm, by Rod Lay, English (AU)
Categories: What's New

Charity Bash Wrap Up

I’ve added some photos, with more to follow. I’ve just returned from a few days in the Lakes Entrance area, planning the Blast to the Beach, so the update here has been tardy.

To give this event due adequate coverage would take a fair lump of cyber space. I’m sitting here, drinking beer, pretty well worn out from a long weekend, despite not having ridden at all. To say we’ve all been busy is an understatement, but I’ll try to summarise the weekend for you.

We did something different this year and ran a ‘parc ferme’, which is french - gay speak for ‘place to put your bike after they’ve scrutineered and noise tested it until they let you ride it’. (Collins English Dictionary)

The Department of Sustainability and Environment were back this year, bigger and better with their noise testing. More bikes were tested. Personally, I reckon the noise limit they run with is really fair.

Some bikes got through that to my trained ear were fairly rudely loud. Noise is the demon our sport can do without and I’ll back the DSE’s push for quieter bikes all day long. Not stupidly quiet mind you, I’m a bloke and like the sound of a four stroke on song, but surely we’re all better off without offensively loud bikes.

Less Sound Equals More Ground - get with it - it’s the future.

Only some six or so of 170 bikes were found to be seriously in breach of the limit. Unfortunately for them, the EPA are now involved and they have to remedy their excessively noisy exhaust.

I dislike the idea of punishing some of these blokes, a few of whom I personally know to be good people, however in the long run, we will all benefit from less noise, so together we should just accept it and ride on, albeit a little quieter.

There were about 170 entrants. We exceeded our nominal 150 rider limit, just like we did last year, to accommodate a few select important industry partners, assistants and celebrities.

Think dudes like Graeme Baynes from Honda, Tuffy from Trailrider magazine, Brendan Bell from MXTV, Roger Pitt from the DSE, Dan the trailbike cop, sweep riders, Online Off Road Tour guides and a few others I’ve probably just overlooked.

With so many riders, some were bound to be quite ‘unique’.

We tried a little harder to look after sponsors and had extra signage all over the place. Thanks to Tim Knight at Signs by Knight at Wodonga, who does an awesome job each year. (They also do the cool signage on my vehicles and trailer). http://www.signsbyknight.com.au/

Ringmaster Images help us out with quality graphics each year for the Bash 50 and our own tour bikes.
http://www.ringmasterimages.com.au/

The riding was different this year. We set up two quite distinctly different loops.

The morning loop had some slippery hills that thwarted the best attempts of dozens of good riders, despite many arriving as advised with new tyres.

The Grasstrack section ‘Glassies Grasstrack’ was fully sick. Some ultra - tight twisty bits through the juvenile black wattles were followed by some ultra slick on - off - on - off - on - oops I’m off - camber corners on a grasstrack motocross circuit that was raved about by pretty well everyone I spoke to.

You started passing this sign, immediately followed by a cool jump out into the paddock.

Unfortunately for many riders, the track designer was a twisted old grasstracker and had cunningly put a tight off camber corner just after the landing area. Many discovered they had jumped too far just as they tried to use the bunting as a brake.

Just the sort of corner that would be perfect to take on an XR650. Not.

Other corners caused similar mayhem. Here, sweep the sweep becomes directionally challenged on an on - camber corner, where that’s not supposed to happen.

Joel was riding with aplomb and I was impressed with his aggressive mid corner speed.

Some blokes had it nailed though and were out there livin’ the dream.

Conrod straight was best taken fully pinned in ninth gear.

There were other sneaky corners. Leigh and I were snickering like school kids when we laid this sneaky off camber number out.

A steepish gully that was reasonably simple if you maintained momentum nonetheless brought a few riders unstuck.

Dan is a part time trail bike officer based out of Mansfield. The DSE and TAC have funded a few extra dirt bikes for police from Mansfield and Benalla to tackle the growing problems they have down that way with Flannos and the problems they cause.

Everytime I visit places like Sheepyard Flat I see some Bogan riding around without a helmet doing wheelies and that’s what Dan and his gang are out to try to stop.

His DRZ was bog stock, including road legal tyres made of Won’t Grip. He was getting about quite well, but at one stage on the grasstrack I saw him do a complete 360 spin with zero control. Unfortunately both the TV cameras and mine were not running at the time, or Dan would be seeing a less flattering picture here than the above one.

Luke Corbett and Benny Greenwood, our local resident A graders were blurs and a pleasure to watch fully pinned on their rec - reg’d motocrossers setting the course alight. They did three morning laps each. Plenty of blokes struggled with one, despite it being only 28 km long. Some successfully completed none, wobbling back to the pits with assistance, wasted.

There was absolutely no shame in that, as this event is designed to cater for all riders. Some will roost about completing multiple laps, grinning the whole time. Others cruise around, with the odd spurt when conditions suit their style and desire. For others, the first corner and every obstacle after that is a mountain they struggled to climb and fully tests their inner strength and resolve.

Some will gimp about in the pits and in a car, unable to partake in the roosting due to a prior indiscretion involving ‘the thing with the flip’ and an unsuitable landing. Ce la vie.

Lunch was, as usual, a sumptuos affair. Locky from Countryside meats provides us with super - tender scotch fillet steak each year, then Ross and his awesome band of volunteers cook it into a storm to satiate the burning hunger of 170 roosting rebels around midday. To the lunch crew - thanks, good job, again.

The afternoon loop was quite different, being 25% longer, but a fair bit more open and faster, so that it took around the same time. Whilst it had a great climb that would have tested many riders, there was no ‘pork chop’ hill that would see 60% of the field having to walk up - whilst the guides rode their bike up.

The guides thought the new layout was far superior and spent much more time riding their own bikes this year.

I forgot to mention a couple of things at the rider’s briefing. One important one was to ban the use of tear -offs. A few riders were obviously not properly educated about the Eco problems tear offs cause and snuck under our guard. Out on the track, I saw a couple of mates rip a tear off each and dump them on the ground in front of me.

They were younger blokes and to their credit, when I spoke to them, they responded really well and gladly picked up the discarded rubbish. It was obvious that they just hadn’t been educated properly yet.

Don and I will pick up as many as we can out on the track whilst collecting arrows and signs.

Our final fund raising tally was an amazing 19 grand, net. That’s 2.5 K better than last year, despite the recession. The primary school is undergoing redevelopment as we speak and that sort of coin can do some real good for our kids.

So, a big thanks to everyone who had anything to do with this event, from organisers, assistants, property owners, the DSE, Victoria Police, sponsors and of course you riders.

Awesome effort. See you next year.

This page is dedicated to news and suggestions for Online Off Road Motorcycle Tourers.

The main purpose is to communicate ideas for preparation and getting the most out of our tours. Check back often as it will be continually updated.

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